Our state-of-the-art production facility integrates cutting-edge technology with expert craftsmanship to deliver high-fidelity animatronic dinosaurs and museum-grade fossil replicas. Each stage of our manufacturing process is optimized for quality, efficiency, and scalability—ensuring every product meets the highest standards of durability, realism, and performance.
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Core Production Stages
1. Design & Engineering
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Digital Modeling & Simulation
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3D sculpting based on paleontological data
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Motion and structural simulation for animatronic series
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Virtual assembly and pre-installation testing
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Modular Design System
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Standardized yet customizable component libraries
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Streamlined adaptation for OEM/ODM projects
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2. Prototyping & Sample Development
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Rapid Prototyping Workshop
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CNC machining, 3D printing, and laser cutting for precise parts
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Functional prototypes for motion, balance, and interaction tests
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Sample Approval Process
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Client review and feedback integration
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Pre-production validation of materials, movements, and finishes
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3. Manufacturing & Assembly
| Production Area | Key Processes & Technologies |
|---|---|
| Metalworks & Framing | Robotic welding, CNC bending, and stainless-steel armature construction for structural integrity. |
| Actuator & Drive Systems | Installation of servo motors, hydraulic/pneumatic systems, and sensor arrays—sealed and tested. |
| Sculpting & Molding | Clay sculpting, silicone mold making, and fiberglass lay-up for skin and bone textures. |
| Skin & Texture Finishing | Layered silicone application, hand-painted detailing, and UV-resistant coating. |
| Electronics & Control Integration | Wiring, PLC programming, sound system installation, and sensor calibration. |
| Quality Testing | Motion endurance tests, waterproof validation (IP ratings), safety and load testing. |
4. Final Assembly & Dynamic Testing
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Full system integration in our assembly hall
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Dynamic performance testing: movement sequences, sound sync, and interactive response
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Stress testing under simulated environmental conditions
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Pre-shipment inspection and documentation
5. Packaging & Logistics
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Custom-designed crates for safe transport
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Disassembly guides and reassembly manuals
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Worldwide logistics support and on-site installation supervision available

